Naval Warfare

US Navy Approves Full-Rate Production for Sikorsky CH-53K Heavy-lift Helicopter

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US Navy Approves Full-Rate Production for Sikorsky CH-53K Heavy-lift Helicopter
US Navy Approves Full-Rate Production for Sikorsky CH-53K Heavy-lift Helicopter

The U.S. Navy declared full rate production of the Sikorsky CH-53K helicopter, a decision that is expected to increase production to more than 20 helicopters annually in the coming years. Sikorsky, a Lockheed Martin company, is procuring long-lead items and critical materials to support building full rate production CH-53K helicopters in its digital factory. This full-rate production decision instills confidence in the diverse network of more than 200 CH?53K suppliers across 34 states. The Marine Corps’ commitment to the CH-53K will allow suppliers to purchase in bulk, creating efficiencies and driving down overall costs for the U.S. military and international allies. The Marine Corps’ approved acquisition objective is 200 aircraft. The U.S. Marine Corps declared Initial Operational Capability (IOC) for the CH-53K helicopter in April 2022, validating the platform’s operational readiness to forward deploy Marines and equipment across the globe.

“Ramping up production of the most technologically advanced helicopter in the world allows the U.S. Marine Corps to build out its CH-53K King Stallion fleet and support mission success,” said Bill Falk, director of the Sikorsky CH-53K program. “This production authorization stabilizes Sikorsky’s domestic supply chain and is a testament to our enduring partnership with the Marine Corps.”

Sikorsky CH-53K King Stallion
U.S.Marine Corps Sikorsky CH-53K Super Stallion heavy-lift cargo helicopter is revieled during the Roll Out Ceremony at the Sikorsky Headquaters in Jupiter, FL, on May 5, 2014. (U.S. Marine Corps photo by Sgt. Mallory S. VanderSchans)

The CH?53K is a multi-mission helicopter with heavy-lift capabilities that exceed all other U.S. Department of Defense rotary wing aircraft and is the only heavy-lift helicopter that will remain in production through 2032 and beyond. The CH-53K can carry a 27,000-pound external load over 110 nautical miles in high/hot conditions, which is more than triple the external load carrying capacity of the legacy CH-53E aircraft. The CH-53K King Stallion is designed to conduct expeditionary assault transport of armored vehicles, equipment, and personnel to support distributed operations deep inland from a sea-based center of operations, critical in the Indo-Pacific region. The CH-53K is a digitally designed, market available aircraft, enabling a range of operations such as humanitarian relief, firefighting and search and rescue.

The Sikorsky CH-53K King Stallion (Sikorsky S-95) is a heavy-lift cargo helicopter designed and produced by Sikorsky Aircraft. The King Stallion is an evolution of the long running CH-53 series of helicopters which have been in continuous service since 1966, and features three uprated 7,500 shp (5,590 kW) engines, new composite rotor blades, and a wider aircraft cabin than its predecessors. It is the largest and heaviest helicopter in the U.S. military. The United States Marine Corps plans to receive 200 helicopters at a total cost of $25 billion. Israel has also reportedly ordered the type; other potential export customers include Japan and Germany. The U.S. Marine Corps continues to execute its transition from the CH-53E to the CH-53K and is on schedule to declare Full Operational Capability in FY2029.

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